6574190580
TELEVISION MODULE
ТМ-1104-3
Operating Manual
ТЭ3.623.912-03РЭ
Size А3 / А4
Operating Manual ТЭ3.623.912-03РЭ is intended for studying the content, operation
principle, parameters and characteristics of the ТМ-1104-3 ТЭ3.623.912-03 television
module to help correct operation and full use of the technical capabilities thereof.
For studying and operation of the ТМ-1104-3 ТЭ3.623.912-03 television module the
following additional documents should be guided by:
1 DESCRIPTION AND OPERATION
1.1 Description and Operation of Device
1.1.1 Application
The ТМ-1104-3 ТЭ3.623.912-03 television module, hereinafter referred to as "device",
when used as a part of the TV-complex is intended for:
- commutation of video signals from TVDs to TVMs of the TV-complex;
- displaying of video information from TVDs of the TV-complex on the screen of the
ВС-2 TVM, that is built into the device;
- generation and reception of control signals during data exchange via RCLI channels
with the TM-1215-4 control modules and ТМ-1213 terminal module of the TV-complex;
- generation and reception of control signals during data exchange via RCLI channels
with the ТМ-1304 combined modules of the TV-complex;
ТМ-1104-3 television module:
- electric connection diagram ТЭ3.623.912-03Э4;
- component list ТЭ3.623.912-03ПЭ4;
- block diagram ТЭ3.623.912-03Э2.
МТК-110МЭ television complex:
- general electric diagram ТЭ1.133.110-02Э6;
- block diagram ТЭ1.133.110-02Э2;
- operating manual ТЭ1.133.110-02РЭ.
- generation and transmission of the DGP signal to the ТМ-1304 combined modules of
the TV-complex;
- reception of chronometrical information from device "Гном-2МЭ", indication of that
on the screen of the ВС-2 TVM and its transmission to the ТМ-1213 terminal module of the
TV-complex via RCLI channel;
The list of the special terms and abbreviations used in the present Manual is given in
Appendix A.
- supplying the ТМ-1304 combined modules, TM-1215-4 control modules and
TM-1213 terminal module of the TV-complex with a feeding voltage of plus 27 V;
- gathering and processing of information on the TV-complex state;
- indication of information on the TV-complex state on the screen of the ВС-2 TVM;
- indication of information on the TV-complex state with the built-in LEDs;
- checkout of the equipment of the TV-complex during maintenance and operation.
To provide easy restoration of the device some modules and units of the BSP are built
immediately into the device.
The device provides the parameters and characteristics given below under the
following operating conditions:
- ambient temperature from 0 to 40 °С;
- relative humidity up to 98% at a temperature of 35 °С;
- air pressure from 600 mm Hg to 1520 mm Hg;
- sinusoidal vibration in a frequency range of 5 to 60 Hz at an acceleration amplitude
of up to (2,0 ± 0,4)g.
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Table 1 (continued)
Designation
1.1.2 Main Technical Parameters
Code
Part Name
Qty.
The device has the following main technical parameters:
- number of video signal inputs - 21;
- number of video signal outputs - 4;
- swing of input and output video signals - (1 ± 0,3) V;
- load resistance in video signal circuit - (75 ± 5%) Ω;
- video channel bandwidth, at least 7,3 MHz;
ТЭ3.057.439-01 ЭМ-1209-1
ТЭ3.679.117-01 ЭМ-1212-1
ТЭ5.883.022
Controller
1
1
1
Control module
Assembly unit
- scanning - interlaced, 625 lines, 25 frames a second;
- number of RCLI channels for data exchange with the TM1215-4 control module and
ТМ-1213 terminal module - 4;
1.1.4 Device Structure and Operation
- number of RCLI channels for data exchange with the ТМ-1304 combine modules - 6;
- lock mode - autonomous;
- number of DGP output signals - 6;
- two independent channels for receiving chronometrical information from device
"Гном-2МЭ";
- supply voltage - three-phase, from 180 to 231 V;
- feeding voltage frequency - (50 ± 1) Hz;
- power consumption - no more than 500 VA, including total power consumption of
external load not exceeding 350 VA;
Modules and units of the device form several functional systems, that are parts of the
corresponding systems of the TV-complex. This functional systems are listed below:
- system providing generation, processing and displaying of video signals;
- genlocking system;
- control system;
- automated checkout system;
- chronometrical information input system;
- power supply system;
- continuous operation time - 5000 h;
- overall dimensions – no more than 1722 x 360 x 629 mm;
- weight, maximum - 125 kg.
- auxiliary communication system.
Most modules included by the device contain units that are parts of different systems.
The description of the device and operation thereof refers to elements in the
ТМ-1104-3 ТЭ3.623.912-03Э4 TV-module electric connection diagram and the
ТЭ1.133.110-02Э6 TV-complex general electric diagram.
1.1.3 Device Contents
The device includes the parts shown in Table 1.
Table 1
1.1.4.1 Video Signal Generation, Processing and Displaying System
The system of video signal generation, processing and displaying provides:
- “mirror” rotation of the image arriving from the KT-257 TV-camera;
- multiplexing of 21 input video signals to five outputs;
Designation
Code
Part Name
Television monitor
Qty.
- generation of a video signal for displaying information on the TV-comlex state on the
ВС-2 TVM;
- displaying of video information from the TVDs of the TV-complex on the screen of the
ВС-2 TVM.
The device contains three main modules of the video signal generation, processing
and displaying system:
ТЭ2.045.544
ТЭ2.067.408
ТЭ2.072.492
ТЭ2.201.769
ВС-2
1
6
1
3
1
1
1
ФСП-3В
ЭМ-1211
ЭМ-1213
Interference rejection filter
Diagnostics module
Power supply unit
Videoswitch module
Videoswitch module
Interface unit
- videoswitch module, ЭМ-1204-1 (А31);
- videoswitch module, ЭМ-1205-1 (А32);
- ВС-2 television monitor (А11);
ТЭ2.242.434-01 ЭМ-1204-1
- ЭМ-1211 diagnostics module (А21) that generates the video signal containing data
on the TV-complex state.
ТЭ2.242.435-01 ЭМ-1205-1
ТЭ2.275.261
ЭМ-1242
The ЭМ-1205-1 videoswitch module converts the inverse image from the KT-257
TV-camera (created by the lens of pull-out optical device “Сигнал-3”) to an erect image. The
ЭМ-1205-1 videoswitch module provides several modes of image rotation: by line, by frame
and by both at the same time. The rotation mode is set by parallel binary code that is used for
remote control. The code comes from the ЭМ-1204-1 videoswitch module.
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The video signal from the KT-257 TV-camera comes to connector X1 of the device
and then – to the input of the ЭМ-1205-1 videoswitch module. The ЭМ-1205-1 videoswitch
module contains a DAC, an ADC and a PLIC. The ADC performs conversion of the analog
video signal into a digital one. Then, the PLIC provides writing of the data into the internal
RAM and reading the content of the RAM in an inverse order thereby performing the image
rotation required. The rotation process is initiated on a remote control command. From the
output of the PLIC the digital data come to the DAC that does the conversion into an analog
output video signal.
The ЭМ-1204-1 videoswitch module performs multiplexing of 21 input video signals to
five outputs in accordance with remote control commands that come from the ЭМ-1209-1
controller via RCLI lines.
The ЭМ-1204-1 videoswitch module contains an analog matrix multiplexer providing
commutation of 24 input signals to 6 outputs. The device employs only 21 inputs and five
outputs. The matrix multiplexer is driven by a built-in microcontroller (MC) receiving
commands from the ЭМ-1209-1 controller.
The video signal from the output of the ЭМ-1205-1 videoswitch module comes to input
1 of the ЭМ-1204-1 videoswitch module. The signals from the TVDs of the TV-complex are
connected to inputs 2 to 20. "Video Input 21" of the ЭМ-1204-1 videoswitch module is
reserved and not used in the TV-complex. The output video signals of the ЭМ-1204-1
videoswitch module are assigned as follows:
"Video Output 1" via connector X22 of the device comes to TVM ВС-2-1 No.1 of the
TV-complex (first CP of TV-complex);
"Video Output 2" via connector X23 of the device comes to TVM ВС-2-1 No.2 of the
TV-complex (second CP of TV-complex);
"Video Output 3" via connector X24 of the device comes to the ВС-1-1 No.1 of the TV-
complex (third CP of the TV-complex);
"Video Output 4" comes to connector X25 of the device and is not used in the TV-
complex;
"Video Output 5" comes to the video input of the ЭМ-1211 diagnostics module and
then - to the ВС-2 TVM.
The ЭМ-1211 diagnostics module performs switching between video signals for the
ВС-2 TVM coming from the ЭМ-1204-1 videoswitch module and a diagnostics signal that is
generated by the ЭМ-1211 diagnostics module by itself.
Commutation of video signals is done by pressing the buttons on the front panel of the
ЭМ-1211 diagnostics module. By pressing button SELECT the video signal from the
ЭМ-1204-1 videoswitch module (from the TVD chosen on the ЭМ-1212-1 control module) is
connected to the ВС-2 TVM. Pressing button ENTER provides connection of the video signal
formed in the ЭМ-1211 diagnostics module, containing data on the TV-complex state, to the
screen of the ВС-2 TVM.
The main unit of the genlocking system is the EM-1209-1 controller. The PLIC of the
unit forms the DGP signal basing on clock pulses of a quartz oscillator and supplies it to the
six DGP outputs via a buffer amplifier. This signals are fed to connectors X26-X31 of the
device and finally arrive to the TM-1304 combined modules. One DGP output (connector
X31) is reserved and not used in the TV complex.
1.1.4.3 Control System
The functional control system (CS) is formed by the ЭM-1209-1 controller (A33) along
with microcontrollers and microprocessors of the main device modules interconnected via
RCLI lines. The ЭM-1209-1 controller constitutes a dedicated computer performing the main
control functions of the TV complex. The microcontrollers and microprocessors that are parts
of the ЭM-1204-1 videoswitch module (А31), ЭМ-1211 diagnostics module (А21), ЭM-1212-1
control module (А22), and ЭM-1242 interface unit (А23) perform local control functions.
The control system provides:
- communication with the TM-1215-4 control modules and the TM-1230 control module
of the TV complex CPs to receive control instructions from the module buttons;
- input of control instructions from the ЭM-1212-1 control module, that is a part of the
device, during the TV complex operation check.
- processing of control instructions and output of instructions to the execution units of
the device and other modules of the TV complex to provide power supply and control of the
TVDs, correction and commutation of video signals, centralized genlocking and video
recording.
- receiving and analysis of replies of execution units and indication of instruction
fulfillment results;
- preparation and output of data about the state of the TV-complex to the automatic
checkout system (ACS).
The ЭM-1209-1 controller is the main control element of both the device control
system and the whole TV complex. The working software of the controller is written to ROM
and provides control of the TV complex via serial duplex communication channels. The
ЭM-1209-1 controller incorporates a power supply supervisor and a watchdog timer,
controlling the working program execution and automatically resetting the system in case of a
fault. The ЭM-1209-1 controller provides 14 serial duplex interface channels (RCLI) and an
RS-232 channel. The working program can be reset by pressing the RESTART button,
mounted on the front panel of the controller. The ЭM-1209-1 controller is installed on the third
floor of the device in the rightmost row (see Appendix B, pos.13). To the left of that the two
ЭM-1209-1 controllers of the BSP are installed.
The modules that are parts of the device as well as other modules included by the
TV-complex are controlled via RCLI channels.
The RCLI channels have the following parameters:
1.1.4.2 Genlocking System
- loop-type channel, duplex, four-wire, two wires are used for output datastreams (data
transmission lines) and two wires are used for input datastreams (data reception lines);
- data transmission and reception circuits are galvanically decoupled;
- baud rate - 19200;
The genlocking system provides centralized synchronization of all the TVDs of the
complex by forming DGP signals on the six output connectors of the device. The DGP signal
constitutes a pulse sequence with a swing of 3 V, frequency of 15625 Hz and duration of
5 µS. Every 625-th pulse has a duration of 12 µS. The centralized synchronization reduces
the mutual interference level and simplifies video signal processing.
- number of data bits - 8;
- number of stop bits – 1;
- LSB is transferred first;
- pause, stop bit and logic one are transferred as current from 0 to 1 mA;
- start bit and logic 0 are transferred as current from 15 to 25 mA;
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- receiver operation threshold is from 5 to 8 mA.
Channel " RCLI 14" is used for data exchange between the ЭМ-1209-1 controller and
the ЭМ-1204-1 videoswitch module. The command array contains instructions for
commutation of the input video signals to the six outputs. The reply array contains
information on the instruction execution.
Channels " RCLI 6" and " RCLI 10" are brought out to connectors X37 and X39 of the
device. They are reserved and not used in the TV-complex.
Data in the RCLI channels is transmitted as byte arrays. Data arrays are transferred
with a frequency from 10 to 25 Hz. The pause between arrays is no less than 1 ms. Pause
between neighboring bytes within an array is no more than 100 µS. Every array ends with a
check sum. Data exchange in RCLI channels is started by the ЭМ-1209-1 controller by
transmission of the corresponding command instruction arrays. On reception of the command
instruction array all the units and modules of the TV-complex start transmission of reply
arrays.
The RS-232 channel is brought out on connector X43 of the device. This channel is
used for setup and debugging of the TV-complex.
The ЭМ-1209-1 executes the program stored in its non-volatile memory. This program
periodically, with a frequency of 10 to 25 Hz, carries out the following actions:
- communication with the ТМ-1215-4 control modules, TМ-1230 control module and
ЭМ-1212-1 control module via the RCLI channels;
Data exchange between the ЭМ-1209-1 controller and the ТМ-1304 No.1 -
ТМ-1304 No.5. combined modules is performed via channels " RCLI 1" – " RCLI 5". During
this exchange the datastream passes through assembly modules, ТМ-1308 No.1-
ТМ-1308 No.3.
- handling of commands coming from the ТМ-1215-4 control modules, TМ-1230
control module and ЭМ-1212-1 control module when their buttons are pressed;
- forming of control instructions for all the modules connected to the ЭМ-1209-1 via the
RCLI channels.
- transferring of instructions via the RCLI channels and interrogation of the ЭМ-1204-1
video signal commutation module, ЭМ-1242 interface module, ЭМ-1202 control and
synchronization modules in the ТМ-1304 combined modules, ЭМ-1241 control modules in
the ТМ-1220-1 optical TV-units and the КТ-257 TV camera;
- forms and transfers the diagnostic data to the ЭМ-1211 diagnostics module.
The ЭМ-1212-1 control module (Fig.1) provides manual command input for the
ЭМ-1209-1 controller with the buttons mounted on the front panel and LED indication of
execution of the following commands:
- switching on and off of any of the 20 TVDs of the TV-complex with buttons GROUP1-
GROUP5, CHANNEL1-CHANNEL4, OFF.
- enabling the night mode of the KT-257 TV-camera with button NIGHT MODE;
- control of the selected ТМ-1220-1 optical TV-module with button TEST ON.
- indication of location of faulty TVDs under servicing or servicing completion with
buttons TVD TO CHECK and TVD FROM CHECK.
- testing LEDs and buttons of the ЭМ-1212-1 control module with button TEST of the
ЭМ-1212-1.
Every command array consists of nine bytes and contains the following data:
command to switch on the power supplies of four TVDs, video signal correction factors for
four TVDs, type of synchronizing pulses and delay of those for synchronization of four TVDs,
instructions for control of TVD modes. The reply arrays contain data on functioning of the
modules that are parts of the ТМ-1304 combined modules, supply voltage presence on four
TVDs, presence of video signals from four TVDs, diagnostic information from four TVDs.
Data exchange between the ЭМ-1209-1 controller and the ТМ-1213 terminal module
is performed via channel " RCLI 7". During this exchange the datastream passes through
connector X38 of the device and the ТМ-1308 No.4 assembly module.
The command array contains commands to light up the LEDs of the ТМ-1215-4 No.1
and the ТМ-1230 control modules, commands for control of the ДЕ-118-1 VRD, data for
mixing into the video signal before video recording (abbreviated name of TVD, date and
time). The reply array contains the codes of the buttons pressed on the control modules,
ТМ-1215-4 N 1 and ТМ-1230, and also information about the state of the ДЕ-118-1 VRD.
Data exchange between the ЭМ-1209-1 controller and the ТМ-1215-4 No.2 control
module is performed via channel " RCLI 8". During this exchange the datastream passes
through connector X38 of the device, the ТМ-1308 No.4 assembly module and the ТМ-1201
No.1 terminal module. The command array contains commands to light up the LEDs of the
ТМ-1215-4 No.2 control module. The reply array contains the codes of the buttons pressed.
Data exchange between the ЭМ-1209-1 controller and the ТМ-1215-4 No.3 control
module is performed via channel " RCLI 9". During this exchange the datastream passes
through connector X39 of the device, the ТМ-1308 No.5 assembly module and the
ТМ-1201 No.2 terminal module. The command array contains commands to light up the
LEDs of the ТМ-1215-4 No.3 control module. The reply array contains the codes of the
buttons pressed.
The ЭМ-1209-1 controller transmits data to the ЭМ-1211 diagnostics module via
channel " RCLI 11". The data array contains information on data transfers between the
ЭМ-1209-1 controller and all the peripheral modules, information on the state and control of
all the TVDs and VRDs.
Channel " RCLI 12" is used for data exchange between the ЭМ-1209-1 controller and
the ЭМ-1212-1 control module. The command array contains instructions for controlling the
LEDs of the ЭМ-1212-1 control module. The reply array contains the codes of the buttons
pressed.
Channel " RCLI 13" is used for data exchange between the ЭМ-1209-1 controller and
the ЭМ-1242 interface module. The command array contains a request for transferring
chronometrical information from the first or the second channel of the ЭМ-1242 interface
module. The reply array contains chronometrical information from the requested exchange
channel of the ЭМ-1242 interface module.
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